イランの熱分解カーボンブラック生産ラインの効率的なアップグレード
In the outskirts of Tehran, Iran, an environmental enterprise specializing in waste tire recycling was facing a production bottleneck in its carbon black line. Founded in 2020, the company primarily produces recovered carbon black (rCB) through a waste tire pyrolysis process to serve local rubber product manufacturers, tire factories, and the coatings industry. As a major tire-consuming nation in the Middle East, Iran generates more than 500,000 tons of waste tires annually. However, traditional carbon black processing technologies are limited by equipment precision, typically achieving only 200–250 mesh product fineness. This falls short of the 325-mesh (≈45 μm) requirement for higher-end applications. As a result, product added value is low, […]
生薬加工の限界を打ち破る：タイにおけるツボクサの超微細粉砕事例
Project Overview Project Background Thailand is one of Southeast Asia’ s major origins of herbal plants, and its cosmetic and pharmaceutical industries are experiencing rapidly growing demand for advanced Centella Asiatica pulverization and deep-processing. Recognized as a universal skin-healing herb, Centella extract is valued for its soothing, repairing, and anti-inflammatory benefits. The client is a well-known manufacturer of botanical extracts and natural cosmetic ingredients. To enhance the extraction efficiency of active compounds such as Asiaticoside and improve the absorption performance of final products, the client planned to increase the fineness of raw Centella powder—from traditional 200 mesh to a cell-wall-breaking ultrafine level, requiring particle size control at ≤ 10 μm. […]
エジプトのお客様向けリン酸亜鉛の超微粉砕
A well-known Egyptian manufacturer specializing in coatings and anti-corrosion materials has long been engaged in the production and application of zinc phosphate as a high-end anti-corrosion pigment. Zinc phosphate is an important non-toxic anti-corrosion pigment widely used in marine coatings, heavy-duty anti-corrosion coatings, and powder coatings. With increasingly stringent market demands for product performance, the customer needed to grind zinc phosphate powder to an ultra-fine level to improve its dispersibility, hiding power, and anti-corrosion efficiency in coatings. The customer’s previous traditional mechanical grinding equipment struggled to stably achieve a particle size of D50 5-7μm, resulting in low yield, high energy consumption, and broad particle size distribution, which severely impacted downstream […]
Customized Ultra-fine Sulfur Grinding Solution for the Indonesian Market
A sulfur deep-processing enterprise in Indonesia mainly produces ultrafine sulfur powder for rubber vulcanization. The original equipment was a traditional mechanical mill, which had several issues such as oversized particles, insufficient output, and dust leakage. The final product could not maintain a stable D99 at 63 μm, and the single-machine capacity was only 80–100 kg/h, failing to meet export order requirements.In 2025, the company introduced the Epic Powder MJW280-A Air Classifier Mill, achieving precise classification at 63 μm and stable production of 150 kg/h. Equipment Selection: Epic Powder MJW280-A Technical Parameter Specification Main motor power 7.5 kW Classifier motor power 3 kW Feeding size ≤ 5 mm Product fineness D99 […]
Bangladesh Mini Quartz Jet Mill Production Line
The customer in Bangladesh is engaged in the production of high-purity quartz powder, which is widely used in electronic materials, glass manufacturing, and precision casting. As market demand for finer and purer quartz powder increases, the customer planned to build a compact ultrafine grinding production line to achieve stable micronization and high product purity. Material Characteristics and Technical Challenges Quartz (SiO₂) is a mineral with high hardness (Mohs hardness 7), strong wear resistance, and excellent chemical stability. During grinding, it tends to cause severe abrasion to equipment and can easily introduce metallic impurities such as iron, which degrade product purity. Therefore, maintaining high purity while achieving a fine particle size […]
Ceramic Clay Classification by Air Classifier in Nigeria
A ceramic raw material company in Nigeria specializes in producing high-grade tiles and sanitary ware. The purity and particle size distribution of its ceramic clay (kaolin) are critical to product quality. Traditional sieving methods were inefficient and inconsistent in fine powder control, affecting sintering density and surface smoothness of the final products. Customer RequirementThe customer sought a high-efficiency classification system to achieve precise particle size control of ceramic clay, targeting D97 ≤ 10 μm while improving product consistency and yield. EPIC Powder SolutionEPIC Powder provided a air classifier system specially designed for ceramic clay. The system features an adjustable rotor and high-precision classifier wheel, enabling efficient separation of fine particles. […]
Korean Laboratory Porous Carbon Jet Mill Optimization Project
The Advanced Materials Lab in Korea is dedicated to developing high-performance anode materials for lithium-ion batteries. Porous carbon, with its high specific surface area (>1500 m²/g) and abundant micro/mesoporous structure, can significantly enhance the cycling stability of silicon–carbon composite anodes. However, traditional mechanical grinding methods often cause particle agglomeration, pore collapse, and metallic contamination, making them unsuitable for laboratory-scale research that demands high purity and structural integrity. Project Requirements The client required an ultrafine grinding solution capable of operating under low-temperature and contamination-free conditions. The target particle size was D50 ≤ 3 μm, while maintaining the original pore structure and preventing metal contamination. The equipment also needed to support small-batch, […]
Belgian Customer – Phenolic Microsphere Precision Classification Case
A Belgian advanced materials company specialized in high-performance resins for automotive, electronics, and aerospace. It sought to improve phenolic microspheres’ particle size uniformity and stability. To achieve this, the company decided to introduce a high-efficiency and precisely controllable classifier system. After a detailed analysis of the material characteristics (brittle and prone to fine powder generation) and the target particle size distribution (d50 ≈ 10 μm with high size uniformity), EPIC Powder provided a custom-designed air classifier system. The system features an adjustable rotor and frequency control technology, enabling precise particle size cut-off and flexible distribution control. Its low energy consumption and minimal temperature rise effectively prevent thermal degradation or agglomeration […]
Indian Customer – Stainless Steel Powder Precision Classification Project
Project BackgroundAn Indian metal powder company purchased the HTS100 classifier for fine classification of 316 stainless steel powder. The initial particle size was D50 = 45 μm. The goal was to produce ultrafine powder with D97 = 10–15 μm. The product is used in 3D printing and battery material applications. Technical Solution Implementation Results Customer FeedbackThe Indian customer expressed satisfaction with the classification precision and operational stability. And they plan to expand production capacity by purchasing a second unit.