A Belgian advanced materials company specialized in high-performance resins for automotive, electronics, and aerospace. It sought to improve phenolic microspheres’ particle size uniformity and stability. To achieve this, the company decided to introduce a high-efficiency and precisely controllable sistem pengelas.
Selepas analisis terperinci tentang ciri-ciri bahan (rapuh dan terdedah kepada penjanaan serbuk halus) dan taburan saiz zarah sasaran (d50 ≈ 10 μm dengan keseragaman saiz tinggi), Serbuk EPIC provided a custom-designed air classifier system. The system features an adjustable rotor and frequency control technology, enabling precise particle size cut-off and flexible distribution control. Its low energy consumption and minimal temperature rise effectively prevent thermal degradation or agglomeration of the phenolic microsphere material during classification.
Dalam operasi sebenar, pengedaran saiz zarah produk terperingkat meningkat dengan ketara, dengan kadar lulus melebihi 98%, memenuhi keperluan ketat untuk aplikasi pengkapsulan elektronik.
Keputusan:
- Taburan saiz zarah pekat dan seragam
- Kecekapan pengelasan meningkat sebanyak 30%
- Operasi yang stabil tanpa kerosakan haba