خط طحن سكر التزيين فائق النعومة في تايلاند

1. نظرة عامة على المشروع

A leading food processing enterprise in Thailand, specializing in high-quality baking and confectionery ingredients, sought to expand its production. The client required a turnkey solution for Icing Sugar Ultrafine Grinding, converting granulated sugar into a fine powder (200 mesh/approx. 75μm) while maintaining the material’s flowability and whiteness.

• مادة: Granulated Cane Sugar
• Core Equipment: Epic Powder Air Classifier Mill (ACM)
• Target Particle Size: 200 Mesh (D99≥ 75μm)
• الطاقة الإنتاجية: 200 kg/h

2. Technical Challenges

Grinding sugar involves several critical hurdles that standard mills often fail to address:

• Heat Sensitivity: Sugar is prone to melting and caramelizing due to frictional heat, which leads to “glazing” on the grinding elements and screen clogging.
• Hygroscopicity: Thailand’s tropical climate and high humidity make sugar powder extremely sticky and prone to clumping.
• Explosion Risk: Fine sugar dust in high concentrations creates a combustible atmosphere, requiring strict electrostatic and spark control.

3. The مسحوق ملحمي حل: مطحنة تصنيف الهواء (ACM) System for Icing Sugar Ultrafine Grinding

To meet the 200 kg/h requirement, we deployed a compact ACM system specifically optimized for food-grade processing.

Core Advantages:

• Temperature Control: The ACM utilizes a high-volume airflow system that carries away heat during the grinding process. For this project, a Chiller System was integrated to ensure the grinding temperature remained below 25°C, preventing any color change or caking.
• Integrated Classification: The machine features a built-in dynamic classifier wheel. Users can precisely adjust the particle size between 60 and 500 mesh via a VFD (Variable Frequency Drive) without stopping the machine or changing screens.
• Food-Grade Standards: The entire unit is constructed from SS304/316L stainless steel with mirror-polished internal surfaces to meet FDA/GMP hygiene standards, ensuring no “dead zones” for bacteria growth.
• Safety Engineering: The system is equipped with anti-static filter bags, explosion-proof rotary valves, and explosion relief panels to ensure a safe production environment.

Results and Feedback

The system has exceeded the client’s expectations since commissioning:

• التوحيد: The particle size distribution is exceptionally narrow, significantly improving the mouthfeel of the client’s end-user bakery products.
• Stable Output: The 200 kg/h capacity is maintained comfortably with optimized energy consumption.
• Low Maintenance: The scientific design allows for quick cleaning and easy replacement of wear parts (hammers and classifier wheels) in under 15 minutes.